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拆解报告:苹果12W USB-A充电器

 1 year ago
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苹果12W充电器是某款iPad原配的充电器,具体是哪款,年代久远,小编也记不清了。但这款充电器却是苹果5V阵营中最强大的一款充电器,例如5V1A和5V2.1A充电器都是采用肖特基二极管整流,而12W充电器支持5V2.4A输出,为了降低充电器损耗,使用了同步整流代替传统的肖特基二极管,效率有所提升。 充电头网从苹果官网采购了这款12W充电器,下面就对其进行拆解,回味经典。这款充电器也是苹果唯一一款支持5V2.4A协议的充电器,现在测试的充电器的5V2.4A协议,也是基于这款充电器而来。

此前充电头网还拆解过苹果MacBook Pro16 140W氮化镓充电器、苹果96W USB PD快充充电器、苹果原装67W PD快充充电器、苹果原装35W双C口快充充电器A2579、苹果原装35W双C口快充充电器A2676等产品,欢迎查阅。 

苹果12W充电器开箱

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 包装盒正面印有苹果logo、充电器名称以及外观图。 

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 背面印有多种语言产品名称、使用简图以及CE认证标识等。 

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 侧面贴有产品参数贴纸。 

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 包装内含充电器和使用说明书。 

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 充电器为经典方块造型设计,采用PC材质白色外壳,表面高光亮面处理,边角过渡圆润。 

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 机身一侧印有充电器参数型号:A2167输入:100-240V~50/60Hz 0.5A输出:5.2V2.4A制造商:伟创力电源(东莞)有限公司充电器通过了CCC、KC、CE认证以及VI级能效认证。 

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 充电器配备可折叠国标插脚,两侧加入双翼设计使用更加稳定。 

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 插脚模块可拆卸设计,方便用户更换插脚以应对不同使用场景需求。 

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 T字型固定座,起到固定插脚和接地作用。 

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 插脚灰色外壳上印有2.5A 250V~规格、WELL SHIN(维熹科技)制造商以及CHN字样。 

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 输出端配备USB-A接口,白色胶芯。 

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 测得充电器机身长和宽都是约为46mm。 

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 厚度约为28mm。 

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 充电器净重约为66g。 

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 使用ChargerLAB POWER-Z KT002测得USB-A口支持Apple 2.4A协议。 

苹果12W充电器拆解

看完了苹果12W充电器的开箱和测试,下面就对这款充电器进行拆解,看看内部设计和用料如何。 

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 沿充电器外壳接缝撬开外壳,取出充电器PCBA模块。外壳内部对应USB-A母座位置注塑隔离板用于绝缘,T型固定座焊接导线,用于充电器内部接地。 

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 充电器初级滤波电容与变压器缠绕胶带绝缘,USB-A母座与变压器之间插入塑料片加强绝缘。 

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 交流输入母座冲压固定金属片,焊接导线连接到PCBA模块。 

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 电源输入线冷压端子并外套热缩管,焊接连接到PCBA模块。 

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 T型固定座接地线特写。 

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 电源变压器和变压器缠绕胶带绝缘,并注胶固定。 

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 电源初级和次级之间通过PCB开槽和外壳隔离板进行绝缘,初次级分界分明。 

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 使用游标卡尺测得PCBA模块长度约为21.02mm。 

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 宽度约为40.28mm。 

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 厚度约为20.27mm。  

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 电源PCBA模块正面一览,底部为初级滤波电解电容,上面是开关变压器,USB-A母座和输出滤波电解电容。 

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 电源模块PCBA背面一览,右下角为四颗二极管组成的整流桥,中间位置为初级主控芯片,右侧PCB连接处为反馈光耦。 这款电源为5V固定输出,输出使用同步整流,电压通过光耦反馈,使用电阻进行协议识别,支持苹果2.4A协议。 

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 下面就从输入端开始了解电源的元器件。 

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 输入端保险电阻,外部缠绕黑色胶带绝缘,用于输入端过流保护。 

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 输入端共模电感,采用磁环绕制,外部包裹绝缘胶带,来自Sumida胜美达。 

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 电源初级侧一览,设有滤波电容,共模电感,其中开关管通过导热垫,利用变压器磁芯散热。 

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 两颗高压滤波电容来自贵弥功,400V 12μF,使用两颗用于初级滤波。 

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 两颗电容中间的差模电感特写,引脚外套绝缘管。 

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 初级主控芯片丝印601A,采用QFN封装,具体型号和品牌不详。 

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 为初级主控芯片供电的滤波电容特写。 

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 初级开关管来自英飞凌,丝印80R1K4P7,实际型号为IPS80R1K4P7,属于CoolMOS P7系列,NMOS,耐压800V,导阻1.4欧姆,采用IPAK SL封装,也就是常见的TO-251封装。开关管背面固定一块乳白色导热垫,将发热传导到变压器磁芯散热。 

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 变压器同样由胜美达代工,日期码2143,看起来苹果还是一直在生产这款充电器的。 

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 这一面可以看到两颗Y电容是高低叠放在一起的。 

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 蓝色Y电容特写。 

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 另一颗蓝色Y电容引脚外套热缩管绝缘。 

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 用于输出电压反馈的L217贴片光耦。 

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 电源输出侧一览,固态电容引脚穿过胶垫支撑,下面还有元件,这也是提高空间利用率的一种做法。 

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 焊下变压器的输出线和滤波电容,下面是同步整流管。同步整流管丝印658L,来自安森美,实际型号为NTTFS5C658NL,是一颗耐压60V的NMOS管,导阻为5mΩ,采用WDFN8封装。 

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 同步整流控制器也是来自安森美,丝印ACD,实际型号为FAN6240,是一颗DCM工作模式的同步整流控制器,支持最高工作频率为200kHz。苹果12W充电器早期版本的同步整流管和同步整流控制器均来自TI,后期生产改变了供货厂商。 

forward?url=https%3A%2F%2Fmmbiz.qpic.cn%2Fmmbiz_jpg%2F4OkJrd17yhTXmjd7cMRns3PmQ7GhLYrM62dRtiaCycFeibEjz44OIJpo78ARd1eKvJia4BVWFU0G8YUfh9se5oVzA%2F640%3Fwx_fmt%3Djpeg&s=507062

 输出固态滤波电容规格为1200μF 6.3V。 

forward?url=https%3A%2F%2Fmmbiz.qpic.cn%2Fmmbiz_jpg%2F4OkJrd17yhTXmjd7cMRns3PmQ7GhLYrMiczJvgBTYdSAL3ZITVQ0uOvulCQVF3j0BkkvK9hvo3iancch4BbyzRmw%2F640%3Fwx_fmt%3Djpeg&s=71c8a6

 USB-A母座内部印有充电器序列号。 

forward?url=https%3A%2F%2Fmmbiz.qpic.cn%2Fmmbiz_jpg%2F4OkJrd17yhTXmjd7cMRns3PmQ7GhLYrMGOj1Jmprqy57JicnwWLbJkJY6VCk9GOw7wRKweMMfbeLmypiabsf0IyQ%2F640%3Fwx_fmt%3Djpeg&s=008ab8

 全部拆解完毕,来张全家福。 

充电头网拆解总结

 苹果12W作为一款存在感不是很高的电源,与其短期附送有很大关系。这款电源在当年就采用同步整流,也是较早使用同步整流的电源之一。电源具备5V2.4A输出,为Lightning接口的设备充电,还是可以达到充电器的最大输出功率的,为手机充电的体验也还可以。 

充电头网通过拆解了解到,苹果12W电源内部采用反激电源架构,固定5V输出,初级主控芯片为定制型号,信息不详。输入端共模电感和变压器均来自Sumida胜美达,初级开关管来自英飞凌,同步整流控制器和同步整流管来自安森美,电容均为日系产品,整体的用料非常不错,设计也很有特点,通过外壳设计,将初次级完全分离,和现代的USB快充插排相像。


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